Your Professional Optical Module Design Supplier
With 28 years of experience in supplying all levels of the automotive and consumer electronics industries, DASHCONN is a company based in Guangdong, China, specializing in the design, development, manufacturing of automotive products, consumer electronics and its components, with a professional management system.As a Tier-2 automotive product supplier, we participate in the design and production of many famous global car manufacturers.
-
Mechanical Components AccessoriesOur custom mechanical components manufacturing service specializes in producing tailored parts and assemblies that align with your specific design requirements, functional demands, and industry...view more
-
Optical Module Manufacturing ServiceAs the core component of LED lighting products, lighting modules integrate light sources, optical elements, heat dissipation structures, and driver circuits. Their production process balances...view more
-
Control Software DesignOur control software is engineered to serve as the digital backbone of warning light bars and similar dynamic systems, enabling precise operation, seamless customization, and real-time monitoring....view more
-
Lightbar DesignOur hardware circuit designs for warning light bars are engineered to deliver robust, high-performance visual signaling solutions, tailored for emergency vehicles, industrial equipment, and...view more
Why Choose Us
Quality Control
The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure they can work very well before being out of factory.Our machine passed CE Certificate, meet European and American standard, were exported to more than 100 Countries.
Certifications
National-level High-tech Enterprise with multiple patents and certifications, including CE, FCC, RoHS, and UKCA. The in-house R&D center drives continuous technological upgrades, ensuring high-quality products that meet international standards through strict testing and audits.
Strong Customization
Capability Support OEM & ODM services, flexible design andproduction according customer drawings. samples and functional requirements tomeet diversified application scenarios.
Professional Team
10+ years of machining experience, professional engineers offer project-specific advice.A full process from raw materials to shipment, each step managed by reliable specialists.
Optical Module Design Specifications
|
Item |
Detail |
|
Name |
LED panel light module, RGB ambient light module, emergency lighting module, industrial three-proof light module |
|
Flow of production |
Material preparation stage: Raw material inspection (LED beads, PCB boards, power drivers, etc.), material cutting (PCB board separation, wire cutting)- Surface mount Technology stage: SMT assembly (soldering of LED beads, resistors, capacitors, etc.), reflow soldering (temperature curve control Preheat.- Assembly stage: Power-driven welding, wire connection (such as terminal crimping, solder fixation), housing assembly (screw fastening or snap connection)- Testing stage: Photoelectric performance testing, appearance inspection, reliability testing- Packaging stage: Anti-static packaging (for sensitive components), finished product boxing (including instructions and certificates of conformity) |
|
Production equipment |
Surface mount technology placement equipment: SMT placement machine, reflow soldering oven- Soldering equipment: Wave soldering oven, automatic soldering robot- Testing equipment: Integrating sphere, withstand voltage tester, constant temperature and humidity chamber- Assembly equipment: Automatic screw locking machine, dispensing machine, cutting machine |
|
Customized production options |
Specification Customization: Power customization (5W-200W), Size customization, Color Temperature Customization (single color/dual color/RGB adjustable)- Function Customization: Add dimming functions (PWM dimming), sensing functions, intelligent control- Material customization: Special shell materials , high color rendering index lamp beads (Ra≥95), explosion-proof design |
Features

High-Speed Transmission
Optical module PCBs must support high-speed data transfer, necessitating designs with minimal signal loss and high signal integrity. This is achieved through optimized routing designs and the use of high-performance materials, ensuring stable transmission of high-speed signals.
Thermal Performance
The operation of optical modules generates significant heat, requiring PCB designs to address thermal management. Enhanced heat dissipation can be achieved by incorporating additional heat dissipation holes and optimizing thermal structures.


Mounting Precision
Optical module PCBs host numerous components with stringent requirements for mounting accuracy. Advanced assembly equipment and techniques ensure precise placement and high-quality soldering of components.
Hot-Swap Capability
Optical modules must support hot-swapping, enabling insertion and removal during device operation. This requires PCB designs with high reliability and stability to prevent damage or malfunctions during hot-swapping processes.

Type
SFP (Small Form-Factor Pluggable)
Supports speeds up to 1 Gbps. Used in enterprise networks and telecommunications.
SFP+
An enhanced version of SFP, supporting speeds up to 10 Gbps. Common in data centers and high-speed networks.
QSFP
Supports 40 Gbps or 100 Gbps speeds. Used in data centers and backbone networks.
CFP
Designed for 100 Gbps and higher speeds, suitable for long-haul and metro networks.

Data Centers: Optical modules enable high-speed data transfer between servers and storage systems, supporting cloud computing and big data analytics.
Telecommunications: They form the backbone of internet service providers' networks, facilitating long-distance and high-capacity data transmission.
Enterprise Networks: Optical modules connect different parts of a corporate network, ensuring fast and reliable communication.
Broadcasting: Used for transmitting high-definition video signals over fiber optic cables.
Our Services
Real OEM plastic parts factory in china, you just supply your drawing, we do perfect optical module design for you.
Tell us your request, our engineer design the optical module design you need, real ODM .
No worry on quality, only you need one piece, We will produce for you on time.
We make module for you, will make sample for your checking at first time.
Specially produce non-standard parts for your unique request.
No worry on size, even your pat is small, we also make it to be perfect.
Certification




FAQ
As one of the leading optical module design manufacturers and suppliers in China, we also support custom service and ODM service. Please feel free to wholesale high quality optical module design at competitive price from our factory.
Lightbar Design, Small mechanical components, Manufacturing of optical module Service